I'm cleaning and rebuilding one I bought back in 2001 or so. It's set to 100mm travel. Besides the pitting on stanchions near crown (one reason why boots woulda been nice...LOL) and some wear on the stanchions, it all looks pretty good with some play but I don't know how to replace the bearings. I've opened it up a few times to clean but never able to get the threaded rod guide off (right side of fork) . I wish those weren't hard plastic. I have spanners but it won't budge. Not a big deal.

To make a long story short I have two bottom out bumpers in my hand but the manual only shows one.

Page 7 http://idriders.com/proflex/resources/00_AirForkManual.pdf

What should I do? I think the other bumper should be under the Seal Cap, part #18 on page 7?

For those who don't know - the fork is 'helium' lite. One reason is both chambers are air but it's not as adjustable or as rigid as a crosslink.